Pre-RMIHR Punch List

Area Task Name Duration
Total   344.5 hrs
Engine   26.4 hrs
  K&N air filter 0.2 hrs
  Throttle linkage to pedal 0.5 hrs
  Kick down linkage 0.5 hrs
  Seal bottom of dipstick to pan 0.1 hrs
  Dipstick bracket 0.1 hrs
  Install valve covers 0.5 hrs
  Plug wires 2 hrs
  Run vacuum lines 1 hr
  Tighten all hose fittings 1.7 hrs
  Replace bolts engine to tranny 0.3 hrs
  Header bolts 0.2 hrs
  Check bolt torque 0.9 hrs
  Build bracket for York to AC 3 hrs
  Mount AC to bracket 0.3 hrs
  Clean & paint PS bracket 3 hrs
  Modify PS bracket for AC 3 hrs
  Mount PS bracket 0.5 hrs
  Mount PS pump 0.2 hrs
  Mount Air Comp to PS bracket 0.2 hrs
  Connect PS cooler to pump 0.1 hrs
  PS hoses 3 hrs
  Fill PS fluid 0.1 hrs
  Bleed PS system 0.1 hrs
  Change inlet to pump to AGR 0.1 hrs
  AC hoses 3 hrs
  Fill engine oil 0.1 hrs
  Prime distributor 0.5 hrs
  Adjust timing 1 hr
  Make bulkhead plate for AC and heater hoses 4 hrs
Tranny & TC   43.4 hrs
  Tighten cooler lines 0.1 hrs
  Zip tie cooler lines out of way 0.2 hrs
  Rebuild TC 24 hrs
  Remove shifter pills 1 hr
  Change TC shifter bolts 1 hr
  Add oil to TC 0.2 hrs
  Tighten TC/Tranny mount 0.1 hrs
  Fill filter w/tranny fluid 0.1 hrs
  Fill tranny with fluid 0.2 hrs
  Mount TC shift sticker 0.1 hrs
  Add magnet to tranny pan 0.5 hrs
  Check tranny pan bolts 0.1 hrs
  Check drain plug 0.1 hrs
  Speedometer gears 3 hrs
  Speed sensor shaft to VSS 6 hrs
  Install tranny shifter 3 hrs
  Hook up reverse lights/start circuit 0.2 hrs
  Adjust shifter linkage 0.1 hrs
  Kick down lever 0.2 hrs
  Tighten drive shaft u-bolt straps 0.1 hrs
  Grease driveshaft 0.1 hrs
  Buy extra u-joints 3 hrs
Axles   11.7 hrs
  Install rear disc brake bolts 0.2 hrs
  Rear banjo bolts 0.1 hrs
  Modify brake line tabs 0.1 hrs
  Tighten air locker lines 0.1 hrs
  Clean rear discs 1 hr
  Install hydro-boost 1 hr
  Install rear e-brake actuators 0.2 hrs
  Adjust rear calipers 0.5 hrs
  Bleed brake system 2 hrs
  Check diff fluid levels 0.1 hrs
  Check hub bolt tightness 0.1 hrs
  Check diff cover bolts front 0.2 hrs
  Check diff cover bolts rear 0.2 hrs
NA  Install Warn hub kit front 8 hrs
  Install calipers front 0.5 hrs
  Tighten all brake lines 0.2 hrs
  Check hub grease 0.2 hrs
  Change steering arm washer arrangement 0.5 hrs
  Check tie rod and DL bolts 0.1 hrs
  Purchase spare Heims 3 hrs
  Grease u-joints front 0.1 hrs
  Grease u-joint rear 0.1 hrs
  Grease driveshaft 0.1 hrs
  Check u-bolt torque 0.1 hrs

Suspension 

  1.7 hrs
  Tighten bolts on leaf springs 0.2 hrs
  Tighten bolts on shackles 0.2 hrs
  Install rear shocks 0.5 hrs
  Install front shock boots 0.5 hrs
  Check front shock bolts 0.1 hrs
  Grease shackles / spring eyes 0.2 hrs

Fuel System 

  3.6 hrs
  Ground wire for fuel pump 0.3 hrs
  Check all hoses at pump and filter 0.2 hrs
  Connect low pressure cut off switch 1 hr
  Install tank to filler neck hoses 1 hr
  Check filter tightness 0.1 hrs
  Prime carb 0.5 hrs
  Check for leaks 0.5 hrs
Wiring   55.5 hrs
  Speed sensor wiring 0.5 hrs
  Check alarm - pulse to headlight sentinel 0.5 hrs
  Check alarm dip switches 0.5 hrs
  Headlight sentinel dip switches 0.5 hrs
  Mount modules and fuses 0.5 hrs
  Zip tie wiring pretty 2 hrs
  Mount fuse panel 1 hr
  Hood pop relay check wiring 1 hr
  Install hood pop solenoid 3 hrs
  Wire +12V and ground to cab top 2 hrs
  Run 4 gauge pos from rear to mid battery 1 hr
  Run 2 gauge pos from battery to front 1 hr
  Run 4 gauge neg from rear to battery 1 hr
  Run 4 gauge neg from battery to front 1 hr
  Buy post for neg at rear 3 hrs
  Finish trailer harness 0.5 hrs
  Finish tail group 0 hrs
  Finish interior group 0 hrs
  Finish engine group 0 hrs
  Finish front group 0 hrs
  Split loom engine 3 hrs
  Ground Crane ignition wire 0.5 hrs
  MAP sensor wiring and mount 1 hr
  Connect battery terminals 1 hr
  Frame rail pos post 1 hr
  Frame rail neg post 1 hr
  Wire brake warning light 1 hr
  Buy red brake warning light 3 hrs
  Run wires for power seats 1 hr
  Interior lights 2 hrs
  Run alarm sensors (Cat 5 cable?) 1 hr
  Install alarm pin switches 2 hrs
  Connect wire to pin in front for rear 1 hr
  Power windows 3 hrs
  Power door locks 3 hrs
  Test with low amp battery charger 12 hr
Interior   70.2 hrs
  Build dash for gauges 6 hrs
  Install CD player/changer 2 hrs
  Wire speakers to kick panels 1 hr
  Install speakers in kick panels 6 hrs
  Modify center console for shifter 3 hrs
  Modify center console for twin stick 3 hrs
  Modify trans tunnel cover for shifter 1 hr
  Paint center console gray 2 hrs
  Paint inner panels gray 2 hrs
  Install center console 1 hr
 NA Recover seats 3 hrs
  Build raiser panel for spare tire 6 hrs
  Install tie downs in rear 3 hrs
  Install sound deadner floors 2 hrs
  Install sound deadner doors 2 hrs
  Install carpet 2 hrs
  Install AC/DC converter in rear 2 hrs
  Make door panels 6 hrs
  Paint dash 3 hrs
  Install AC system 6 hrs
  Headliner 6 hrs
  Install rubber seals door 0.5 hrs
  Bolt down top 0.5 hrs
  Replace windshield allen head bolts 0.2 hrs
  Touch up Gator Guard 1 hr
Exterior   63.5 hrs
  Paint inside of outer fender 3 hrs
  Install fenders 3 hrs
  Install grille 1 hr
  Install doors 3 hrs
  Paint headlight buckets 3 hrs
  Install headlight bucket 1 hr
  Install taillights 0.5 hrs
  Install side marker lights 0.5 hrs
  Adjust headlights 1 hr
  Loom front wires 0.5 hrs
 NA Fix dents 8 hrs
 NA Paint Scout 24 hrs
 NA Window Tint 6 hrs
 NA Roof rack 24 hrs
  Replace front windows 3 hrs
  Install windshield 3 hrs
Misc.   51.5 hrs
  Install e-brake lever 6 hrs
  Check air in tires 0.5 hrs
  Break in cam (1800 RPM 30 minutes) 1 hr
  Exhaust system 24 hrs
  Paint rear cross member 1 hr
  Build under rear seat battery box 24 hrs
  Change oil after 500 miles 1 hr
  Safety Inspection 1 hr
  Register Scout 3 hrs

Items highlighted yellow have been completed as of 6-May-03 (35.3 hours)
Items highlighted green have been completed between 6-May-03 and 12-May-03 (25 hours)
Items highlighted blue have been completed between 12-May-03 and 1-June-03 (15.8 hours)
Items highlighted purple? have been completed between 1-June-03 and 15-June-03 (37.8 hours)
Items highlighted in orange have been completed between 15-June-03 and 30-June-03 (38.1 hrs)

 

 
FastCounter by bCentral

Last Updated on 17-June-03
By Dirk Kolnsberg